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Waste Photovoltaic panel pyrolysis processing equipment
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Raw Material Of Pyrolysis Plant

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Pyrolysis Process for Photovoltaic Panels

The treated waste photovoltaic panels containing organic materials, after physical and mechanical processing, can be directly loaded into a thermal yrolysis processor. Through indirect anaerobic pyrolysis, a small amount of materials such as glass and silicon in the photovoltaic panels are separated from the ethylene-vinyl acetate (EVA) adhesive. The EVA adhesive is distilled into an oil-vapor mixture, which passes through a multi-stage separator and is condensed via a cooling system to obtain fuel oil. Solid residues remain in the pyrolysis furnace. The exhaust gas and dust emitted from the carbonization pyrolysis processor enter an atomized dust treatment device for processing before being discharged up to standard. Non-condensable gases are treated through a water seal and enter a combustible gas recovery system, where they are burned as fuel for the pyrolysis furnace. The carbonized solid materials are cooled, discharged, and further subjected to physical and mechanical screening to obtain metal materials such as silicon, copper, and silver, as well as glass.

 
Item Function
Reactor Q345 steel plate and new insulation material ,Fast heating, fast cooling, long service life, greatly improve production efficiency,Raw material in high temperature pyrolysis under full closed condition,convert to fuel oil
Manifold On the one hand, it can make the pyrolysis furnace in a slightly negative pressure state, on the other hand, it can realize the separation of flue gas and heavy oil
Oil Cooling Large and enough cooling area to gurantee the effection of oil cooling , and takes short time to overhaul compared with other suppliers
Dedusting Ensure the flue emmission meet European Standard
Hydroseal Two-stage hydroseal design,Prevent fire back to oil gas pipes , ensure pyrolysis machine and staff’s safety
Discharging To discharging carbon black automatically with full -close ,more environmental

Technical Date

  • Model LKP-6 LKP-8 LKP-12 LKP-15 LKP-20 LKP-40
    Size of Reactor(M) D2.2*L6.0 D2.8*L6.2 D2.8*L7.1 D2.8*L8.0 D2.8*L8.8 L26*W1.8*H2.5
    Daily Capacity 5-6T/D 8T/D 10-12T/D 15T/D 16-20T/D 30-40T/D
    Power 24kw/h 30kw/h 36kw/h 40kw/h 56kw/h 108kw/h
    Working Method Intermittent/Batch Semi-continuous Full-continuous
    Heating Material Natural gas/Oil/Wood/Coal/LPG and so on
    Reactor Thickness 14mm/16mm/18mm
    Rotate Speed of Reactor 0.4turn/minute
    Cooling Method Water cycling cooling
    Labor Required 4-6 person in two or three shifts

  • Lvkun Batch Plant Unique Advantage

    • Item Lvkun Batch Plant Unique Advantage
      Low Investment Of High Profit Custom Capacity 6T-15T per day , can be loading with whole tire , no need for shredding with low investment cost
      Simple Operation Of Less Labor Modular design condenser , more convenient for installation,high automatic less demand for labor
      Free Installation The Mini pyrolysis and distillation plant already finished installation and testing in our factory before delivery
      Safe and Operation Reliable Lvkun unique hot airtight technology, safe and reliable operation, low labor requirements
      High Quality Product Output Lvkun Unique non-coking technology, so that the material is heated evenly, fully cracked and high product quality
      EU and US Emission Standard Emission gas of the production line has been tested, and all emission indicators comply with EU and US EPA standards
      Low Operation Cost Unique waste heat recycling technology, sync gas is used as fuel for heating of pyrolysis reactor to achieve self-sufficiency
      Low Energy consumption and Long Life Third-generation heating technology, low energy consumption,improves oil yield and quality, long-term stable operation extends life the equipment
      PLC Control The whole production line adopts PLC control, prompts and alarms to ensure safe operation of equipment

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